Production Quality Control / 04.06

Process Audit & Control Plan Review

stable quality comes from controlled processes. FactoryFrontier audits whether the supplier is following a documented control plan and whether the process is capable of producing consistent results.

Process AuditControl Plan ReviewProduction Quality ControlFactory evidence

Why This Is Needed

A product may pass inspection while the process behind it remains unstable. If parameters are not controlled, operators are not trained, ESD rules are ignored, rework is informal, or test records are incomplete, defects will eventually escape.

What FactoryFrontier Does

  • Audit SOPs, work instructions, process parameters, operator training, ESD controls, fixture use, rework rules, and inspection points.
  • Review control plans for incoming inspection, in-process checks, final test, packaging, and change control.
  • Check whether production records are complete enough to support traceability and corrective action.
  • Identify weak process controls that may not show up in final inspection.

What You Receive

  • Process audit report.
  • Control plan review and gap list.
  • Process compliance evidence summary.
  • Corrective action recommendations for process control gaps.

How This Helps

Process reliability starts with the fact that inspection catches defects, but process control prevents them.

Turn factory production into visible, controlled, accountable execution.

Stabilize My Production