Why This Is Needed
A design can work in the lab and still fail in production. Tight tolerances, difficult assembly sequences, inaccessible test points, weak fixturing strategy, and unvalidated materials can all create yield problems once the product enters factory build.
What FactoryFrontier Does
- Review part geometry, tolerances, materials, finishes, fasteners, connectors, and assembly sequence.
- Evaluate whether assembly can be repeatable by production operators, not only by engineers.
- Check whether functional tests, calibration, inspection, and failure isolation are accessible on the line.
- Flag design choices that may cause low yield, high rework, tooling complexity, or inspection difficulty.
What You Receive
- DFM / DFA / DFT review report.
- Risk heatmap for manufacturability, assembly, and testability.
- Engineering change recommendations before tooling or pilot build.
- Factory discussion notes for design-risk alignment.